Aquaculture Articles on Biosecurity & Hygiene

Fumonisins are a group of recently discovered mycotoxins which belong to the family of Fusarium toxins. The contamination of feedstuffs with mycotoxins poses a serious threat to the health and productivity of animals and cause great economic losses. In the USA, the annual losses caused by mycotoxins in grain production are estimated at 900 million dollars. Dependent on type of animal, sex, age as well as the nutritional and health condition of the animal, fumonisins cause different clinical symptoms. Additionally, the occurrence of several mycotoxins in feed is very likely and can amplify the toxic effects of the individual toxin (synergistic effect).

Most of the problems currently confronting the shrimp farming industry are related to the widespread occurrence of disease, e.g. parasitic infestation, or bacterial and viral infections. These disease problems can lead to heavy losses to the industry and as such, the industry has focused much of its attention to deal with such threats. However, there are other potential threats like additional diseases caused by other factors, such as culture environments and feed that also can greatly influence the success of shrimp culture. Nonetheless, these factors have been somehow disregarded by the industry.

Aflatoxicosis and Aflatoxins

Aflatoxicosis is a disease that can affect many species of fish, and results when feed contaminated with aflatoxins is eaten by the fish (Ashley, 1970). Aflatoxins are chemicals produced by some species of naturally occurring fungi (Aspergillus flavus and Aspergillus parasiticus) commonly known as molds. Aflatoxins are common contaminants of oilseed crops such as cottonseed, peanut meal, and corn. Wheat, sunflower, soybean, fish meal, and nutritionally complete feeds can also be contaminated with aflatoxins.

Recognizing the reality of the aquaculture mycotoxin problem: searching for a common and effective s

In a previous paper (Spring and Fegan, 2005), we presented information reviewing current knowledge of mycotoxins as they relate to aquaculture species. Since then, awareness of mycotoxin-related issues within the industry has grown as feed manufacturers and producers realize the importance of mycotoxins other than aflatoxin and their potential to impact production as well as the prevalence of mycotoxins in many raw materials. While it remains true that the majority of mycotoxin issues are the result of poor on-farm storage conditions, there is likely to be an increased risk of exposure to mycotoxins in raw materials used for aquafeeds, either farm-made or formulated

The increasing cost of raw materials for aquaculture feeds has sparked an increased use of plant proteins as substitutes for fish meal. More recently, the cost of plant-based raw materials has itself begun to rise, partly due to the increased demand for biofuels. As a consequence, the volume, and quality, of affordable plant materials available for animal feeds has fallen. Feed manufacturers are now faced with either increasing the price of aquaculture feeds or using raw materials that may increase their risk of contamination with one or more mycotoxins.

Mycotoxin contamination has also been thought of as a strictly seasonal issue in many countries. However, the increasing globalization of trade and incorporation of imported raw materials in aquafeeds exposes feed manufacturers and their clients to the risk of combinations of mycotoxins either from multiple mycotoxins in the same raw material or from different mycotoxins in different ingredients in the same formulation.


Mycotoxin contamination in raw materials and finished feeds

To determine the extent of the possible risk, a series of surveys of raw materials and finished aquafeeds was undertaken in several Asian countries (Tables 1 and 2). The surveys clearly showed that levels of mycotoxins in some raw materials exceeded the levels regarded as suitable for feed materials and that most of the contaminated raw materials contained several mycotoxins.

Table 1. Mycotoxin contamination of selected raw materials in Asia.

NT = not tested; BDL = below detection limit
AFL: aflatoxin, ZEA: zearalenone, OTA: ochratoxin, FMN: fumonisin, DON: deoxynivalenol (vomitoxin)

Most feed companies include testing for aflatoxin contamination as a part of their Hazard Analysis and Critical Control Point (HACCP) process. Relatively few also include testing for other mycotoxins on a routine basis on the assumption that, if aflatoxin is absent, there is little risk of other mycotoxins being present. The survey data clearly show this assumption to be false since several of the raw materials tested that had negligible levels of aflatoxin contamination had significant levels of other mycotoxins such as ochratoxin, T-2 or zearalenone.

The results for T-2 and zearalenone in fish meal are confusing since these are Fusarium mycotoxins. Fusarium molds are generally found in field conditions rather than storage so their appearance in fish meal is possibly an anomaly due to the use of ELISA tests. In our investigation of this issue, we found that previous studies (Bauer, unpublished) indicated that there may be some interaction between fish meal and ELISA tests for T- 2 and zearalenone and that HPLC would be the preferred method of analysis.

Table 2. Mycotoxin levels found in finished aquaculture feeds in several Asian countries.

NT = not tested; BDL = below detection limit
AFL: aflatoxin, ZEA: zearalenone, OCT: ochratoxin

Some strains of Fusarium including F. oxysporum and F. solani are known to be opportunistic pathogens of fish and shrimp (Hatai et al., 1986; Lightner, 1996; Ostland et al., 1987; Souheil et al., 1999). None of these studies specifically investigated the role of Fusarium toxins in these infections, but Souheil et al. (1999) found that injection of crude filtrates of F. oxysporum into kuruma prawn (Penaeus japonicus) caused some of the same symptoms noted in animals infected with whole fungus.

The levels of mycotoxins found in the finished feeds indicate that mycotoxins in raw materials can result in feeds with mycotoxin contamination that, in the case of aflatoxins, can exceed the limits set for animal feeds in some countries (Table 3) (FAO, 2004). Although the levels were generally quite low, the effects of multiple mycotoxin exposure have been little studied in aquatic species. Many of the previous studies have focused on determining the acute toxicity of single, purified mycotoxins. However, based on the survey data, a more realistic scenario would be chronic exposure to lower levels of multiple mycotoxins.

Multiple mycotoxins

Multiple mycotoxin exposure has been demonstrated to have synergistic, antagonistic or additive effects in terrestrial species such as poultry or swine (Wyatt, 2005). Research into the combined effects of two or more mycotoxins is much less common in aquatic species than research into the exposure of single mycotoxins.

However, where such research has been conducted, it also points to significant interactive effects. Yildirim et al. (2000), for example, investigated the toxicity of moniliformin (MON) and fumonisin B1 (FB1), singly and in combination, to young channel catfish (Ictalurus punctatus) and found some interaction between MON and FB1 in feed. A combination of MON and FB1 at 40:40 mg/kg gave a significant decrease in blood cell count and liver cell size and an increase in serum pyruvate. Although FB1 significantly increased the free sphinganine:free sphingosine ratio, there was no additional effect of adding MON.

More importantly from a production standpoint, weight gain was significantly affected by the two mycotoxins in combination. The weight gain of fish exposed to the mycotoxin combination was 42% lower than the control compared with feeding MON or FB1 singly at the same level (16% and 23% reduction, respectively). They concluded that the combination of these two mycotoxins could have an enhanced detrimental effect on growth rate and health of channel catfish, especially since they can both be produced by some species of Fusarium and are known to be found in the same raw materials.

Table 3. Mycotoxin limits in animal feeds from selected countries (FAO, 2004).

*20: immature animals; 100: breeding swine, cattle, all mature poultry; 200: finishing swine >100 lb; 300: beef cattle, swine, poultry
**5,000: equine, rabbits; 20,000: swine, catfish; 30,000: breeders, layers; 60,000: ruminants; 100,000 poultry

Several studies into the role of mycotoxins as potential carcinogens have used fish species as models, especially rainbow trout (Oncorhynchus mykiss) due to its sensitivity to aflatoxin-induced tumours. Some studies have specifically investigated the interactions between mycotoxins in tumour development. Carlson et al. (2001) found that FB1 promoted aflatoxin-initiated liver tumors in fish fed more than 23 ppm for 42 weeks, possibly due to disruption of sphingolipid metabolism.

Similarly, McKean et al. (2006) studied the combined effects of aflatoxin B1 and T-2 toxin in rats, mosquitofish (Gambusia affinis), immortalized human hepatoma cells and human bronchial epithelial cells. Preliminary experiments to establish acute toxicity to mosquitofish for the individual toxins showed that the median lethal dose (LD50) for aflatoxin B1 was 681 μg/L and the LD50 for T-2 was 147 μg/L. The authors then tested the combination of aflatoxin and T-2 at different dilutions based on the LD50 (Table 4).

They then determined the combined effect of the mycotoxins by comparing the estimated LD50 of the mycotoxin combination against the theoretical value assuming no significant interaction. A significant additive interaction in the toxic response to the combination of mycotoxins was observed over the 5-day test period with the measured LD50 (combined) being lower (234.26 μg/L) than the theoretical LD50 (414 μg/L).

Table 4. Combined toxicity of aflatoxin B1 and T-2 toxin in mosquitofish.

aControl animals received DMSO
From McKean et al., 2006

The impact of other compounds on mycotoxin toxicity is also becoming apparent. In terrestrial animals, a link between the extent of mycotoxicoses and nutrients in the diet has long been recognized (Wyatt, 2005). Some of the specific interactions have been reviewed by Schaeffer and Hamilton (1991) including interactions between vitamins, protein, fat and specific amino acids such as methionine. Together with mycotoxin-induced damage to the intestine and the impact of mycotoxins on nutrient uptake, these interactions can greatly amplify the impact of mycotoxins in a production situation.

In one study (Oganesian et al., 1999), rainbow trout (Oncorhynchus mykiss) were found to be more susceptible to aflatoxin B1-induced hepatocarcinogenesis when given feeds containing indole-3-carbinol (I3C), a plant metabolite found in broccoli, cauliflower and brussels sprouts. Tumor incidence in fish exposed to aflatoxin increased with increasing I3C in the diet (Figure 1).

These studies indicate that mycotoxin, and particularly aflatoxin, contamination of feeds may be a widespread phenomenon. The possibility of mycotoxins from other sources in aquaculture production has not been studied. In pond culture, for example, fish and shrimp can derive a significant proportion of their nutrition from natural food items in the pond itself. In more extensive culture systems, food from the aquatic environment is the only source of nutrition available to the animal. There has been little research on mycotoxins in the aquatic environment although, as previously mentioned, Fusarium can be an opportunistic pathogen of fish and shrimp.

Feeds may also be exposed to conditions that encourage the production of mycotoxins after leaving the mill. Farmers may store feeds in poor conditions or feeds may become wet during transport and storage, causing them to become contaminated with mycotoxins.

Several studies have shown that improperly stored feeds can have high levels of aflatoxins.

In the Philippines, 59 out of 62 samples of shrimp feed had detectable levels of aflatoxin and 22% of the farm-stored feeds tested had aflatoxin levels exceeding 50 ppb (Bautista et al., 1994). Another study in Mexico (Burgos-Hernández et al., 2003) detected aflatoxins and fumonisins in feed from all areas sampled and aflatoxin and fumonisin in some samples exceeded safe levels. Aflatoxin B1 was also detected in shrimp feed samples in Thailand up to a level of 0.651 ppb (Bintvihok et al., 2003).

Figure 1. Incidence of liver tumors in rainbow trout exposed to aflatoxin B1 and indole-3-carbinol (after Oganesian et al., 1999).

The environment is an important factor in the success or failure of any aquaculture operation and many production problems can be traced back to stresses caused by suboptimal environmental conditions. Interactions between environmental factors, chemical compounds in the water and soil, and mycotoxins in feeds may represent an important contributing factor to mycotoxin-influenced production problems.

Few studies to date have used naturally contaminated raw materials and, where they have, they have focused on only one specific toxin (Cagauan et al., 2005). Given the apparent ubiquity of mycotoxin contamination of raw materials and the lack of information on chronic simultaneous exposure to multiple mycotoxins, there is a need for more studies on the effects of mycotoxin-contaminated raw materials.

Solutions to mycotoxin issues in feeds

Recognizing the fact that mycotoxin contamination of raw materials is an issue, feed manufacturers can take steps to reduce the impact of mycotoxins through the adoption of an appropriate HACCP strategy that includes mycotoxins as one of the critical control points. This would require an appropriate sampling and analysis strategy for mycotoxins identified as risks in the various raw materials and adoption of a suitable control strategy (FAO, 2001; Whitaker et al., 2005).

Prevention of storage mycotoxins in raw materials and feeds is usually done through a combination of good management practices (GMP) for materials storage and use of mold-inhibiting compounds. Mold inhibitors, generally buffered organic acids such as acetic acid or propionic acid, are used to lower the pH of the feed to prevent mold growth.

Mold inhibitors do not affect the toxicity of any mycotoxins that may have been produced by mold contamination before their use, and many molds can survive the high temperatures used in the animal feed manufacturing process (Hughes et al., 1999; Wolf- Hall et al., 1999; Razzazi-Fazeli et al., 2001). The next line of defense is to prevent or limit the uptake of mycotoxins from the intestine using specialized feed additives, commonly referred to as mycotoxin adsorbents (Huwig et al., 2001; Ramos et al., 1996). Among these are:

- Hydrated sodium calcium aluminosilicate (HSCAS)
- Zeolites
- Other clays

• Alfalfa fiber

• Polymeric glucomannan (Mycosorb®)

• Enzyme additives


Some zeolites and aluminosilicate clays have been shown to bind aflatoxin through the ability of the silicate mineral to sequester positively charged or cationic compounds (Diaz and Smith, 2005). They have, however, been largely ineffective in binding to other mycotoxins (Huff et al., 1992, Kubena et al., 1993; 1998) and the US FDA, in a CVM update (FDA, 1999), stated their position that “The use of sodium aluminosilicate and hydrated calcium sodium aluminosilicate as binders for mycotoxins is not considered to be generally recognized as safe (GRAS).”

The basis for this position is that claims for these clays, normally used as anti-caking agents, as mycotoxin binders are unsubstantiated. Concerns were expressed that different mycotoxins may not be uniformly bound and that there may be subsequent release of bound mycotoxins in the gut.

Another issue that may reduce the effectiveness of clays as mycotoxin sequestrants in aquaculture feeds is salinity. Salt water contains many cations such as sodium, potassium and magnesium. These compete for the binding sites in the clay and this is the major reason for the effectiveness of zeolite as an ammonia binder being restricted to freshwater, as the high relative concentration of these cations at even very low salinities reduces the availability of the binding sites to ammonia.

In fact, zeolite filters used as ion exchange columns in freshwater recirculation systems are usually re-charged by flushing with salt water, replacing the ammonia with sodium. Similarly, the high concentration of cations in salt water may also act to reduce the ability of the clay to bind mycotoxins once the feed is exposed to the water.

Alfalfa fiber

Alfalfa fiber can provide some protection against zearalenone (James and Smith, 1982; Stangroom and Smith, 1984) and T-2 toxin (Carson and Smith, 1983) but may itself be a potential source of Fusarium contamination. It is unsuitable in aquaculture diets due to the high inclusion rates required (15-25% of the feed for pigs, rats) and potential for negative impacts of high fiber in aquaculture diets (Shiau et al., 1989).

Polymeric glucomannan: Mycosorb®

Research conducted by Devegowda and co-workers into mycotoxins in poultry, indicated that the inclusion of yeast in the diet reduced the incidence and severity of mycotoxinrelated pathology (Devegowda et al., 1995; 1996). Subsequent research revealed that this effect was associated with the yeast cell wall and, specifically, the glucan polysaccharide layer.

In development of Mycosorb® (Alltech Inc.), the structure of the glucan layer was altered through various modifications to increase its affinity for mycotoxins. These modifications increased the effective surface area of the glucan layer available to bind to mycotoxins and increased the affinity and rate of binding over the native cell wall product (for a review of the use of modified (1-3)-ß-D-glucans, see Zekovic et al., 2005).

The mechanism of action of Mycosorb® has been extensively studied (Yiannikouris et al., 2003; 2004a,b,c; 2005) to elucidate how it can bind to a wide variety of mycotoxins.

The ß-glucan of the yeast cell wall has a complex 3-dimensional structure of glucan triple-helix chains. It is the single helix conformation of pure ß-glucan that provides the greatest number of potential mycotoxin binding sites. Mycotoxin binding occurs through a number of molecular processes, including hydrogen bonding and stabilizing van der Waals interactions forming a stable bond in which the mycotoxin is trapped inside the ß-glucan structure.

Enzyme preparations

Specific enzyme additives that are claimed to detoxify mycotoxins in the digestive tract are also available in a process known as ‘biotransformation.’ These enzymes, produced by specific strains of bacteria and yeast, are claimed to break down mycotoxins into harmless metabolites.

The difficulty with the enzymatic approach is to identify enzymes that are sufficiently non-specific to detoxify a range of mycotoxins but at the same time specific enough to not interfere with digestive function (Smith, 2005). There are also issues with heat stability of enzymes in pelleted or extruded feeds, especially in aquafeeds where there is an extended post-conditioning period in which the feed is exposed to higher temperatures to increase binding and water stability.

Nutritional supplementation

Some studies have also investigated the use of nutritional supplements to reduce mycotoxicoses in aquatic animals. Shalaby (2005) found that elevated vitamin C levels in feeds for tilapia (Oreochromis niloticus) could alleviate some of the toxic effects of ochratoxin. Addition of vitamin C (500 mg/kg diet) enhanced red blood cell count, hemoglobin levels and hematocrit in the blood, and normalized liver function in fish fed ochratoxin at 400 and 600 μg/kg in the feed.

Sahoo and Mukherjee (2002) also found that boosting α-tocopherol levels in the feed alleviated the immunosuppressive effects of aflatoxin in feeds for carp (Labeo rohita). This alleviation may also be related to improved antioxidant status in the fish since mycotoxins are known to exert some influence on antioxidant status (Surai and Dvorska, 2005).


Determining mycotoxin binding capacity of compounds is rarely simple and in vitro trials do not provide a reliable indicator of the efficacy of a compound under field conditions. Simple in vitro systems, in which single mycotoxins are tested using constant pH and fixed incubation times, do not correlate well with in vivo feeding trials in terrestrial animals (Garcia et al., 2003).

It is impossible to exactly duplicate the pH conditions and the residency time in the various sections of the intestinal tract (Rotter et al., 1989; Van der Eijk, 2003) and even the most sophisticated in vitro models (Zeijdner and Havenaar, 2000; Garcia et al., 2003) cannot account for environmental and other confounding factors that can influence the severity of mycotoxicoses under field conditions.

Factors such as stocking density, health status, nutritional status, disease challenges and salinity and temperature stresses could exaggerate the immunosuppressive effects of aflatoxin, ochratoxin, fumonisin and trichothecenes and comparisons based solely on in vitro results against single mycotoxins under standard conditions must be interpreted with caution. Trial conditions should mimic the actual conditions under which mycotoxin exposure will take place, particularly pH, temperature and, for aquaculture species, salinity.

It is also important to consider the speed of mycotoxin adsorption since mycotoxins can be absorbed from the intestine relatively quickly. Thus, trials comparing adsorption over extended periods of several hours may be meaningless since the mycotoxin will have either been absorbed or excreted long before the end of the trial period.

In vivo testing of mycotoxin adsorbents is the best guide to efficacy even though in vivo testing in the laboratory may give only a general guide compared with in vivo testing at the farm. There is a dearth of in vivo trials of mycotoxin adsorbents in aquaculture species, partly due to a low recognition of mycotoxin contamination as an issue in aquacultured species. This situation should be addressed given the increased risk of mycotoxin exposure in feeds and raw materials.


by Daniel F. Fegan 1 and Peter Spring 2
1 Alltech Inc., Bangkok, Thailand
2 Swiss College of Agriculture, Zollikofen, Switzerland

Western consumers have, due to enhanced education and increased access to scientific and media services, become more sophisticated in their purchasing decisions.